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Cutting Forces and Power in Machining Shaping of AlCu4MgSi Aluminium Alloy

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Book cover Sustainable Production: Novel Trends in Energy, Environment and Material Systems

Part of the book series: Studies in Systems, Decision and Control ((SSDC,volume 198))

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Abstract

The results of studies of cutting forces and power are presented when turning AlCu4MgSi alloy under various cooling conditions and using various coatings on inserts. It has been found that the conditions for cooling the cutting zone affect insignificantly the cutting forces with a certain decrease for the case of MQCL. The effect of the coating composition is also small, except for the case of cutting with a larger cutting depth and lower feed rates and cutting speeds, when TiAlN coating provided a reduction in the cutting force by 1.7–2.5 times. The relationship between the components of the cutting force can be described by the dependence Fc ≈ Fp > Ff. The intensity of the influence of the cutting parameters on the forces decreases in the direction f → ap → vc. The cutting power is low, less than 2 kW. The exception is cutting with maximum speed and significant feeds and cutting depths, which can be explained in this case by the influence of the inertia force.

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Authors and Affiliations

  1. Faculty of Mechanical Engineering, University of Zielona Gora, 4 Prof. Z. Szafrana Street, 65-516, Zielona Gora, Poland

    Eugene Feldshtein

  2. Faculty of Mechanical Engineering and Management, Poznan University of Technology, 3 Piotrowo Street, 60-965, Poznan, Poland

    Stanislaw Legutko

Authors
  1. Eugene Feldshtein
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  2. Stanislaw Legutko
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Corresponding author

Correspondence to Eugene Feldshtein .

Editor information

Editors and Affiliations

  1. Faculty of Mechanical Engineering, Opole University of Technology, Opole, Poland

    Grzegorz M. Królczyk

  2. Faculty of Mechanical Engineering, Opole University of Technology, Opole, Poland

    Małgorzata Wzorek

  3. Faculty of Mechanical Engineering, Opole University of Technology, Opole, Poland

    Anna Król

  4. Lviv Polytechnic National University, Lviv, Ukraine

    Orest Kochan

  5. School of Computer Science, Hubei University of Technology, Wuhan, China

    Jun Su

  6. Systems Research Institute, Polish Academy of Sciences, Warsaw, Poland

    Janusz Kacprzyk

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Feldshtein, E., Legutko, S. (2020). Cutting Forces and Power in Machining Shaping of AlCu4MgSi Aluminium Alloy. In: Królczyk, G., Wzorek, M., Król, A., Kochan, O., Su, J., Kacprzyk, J. (eds) Sustainable Production: Novel Trends in Energy, Environment and Material Systems. Studies in Systems, Decision and Control, vol 198. Springer, Cham. https://doi.org/10.1007/978-3-030-11274-5_10

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