Skip to main content

Computer-Aided Occupational Risk Assessment of Physical Workload in the Logistics 4.0

  • Conference paper
  • First Online:
Advances in Human Factors, Business Management and Leadership (AHFE 2019)

Abstract

Background: The fourth industrial revolution entails many changes, e.g. in logistics, needed employees’ skills. Current society is also changing, because of increasing life expectancy, globalization. The non-simultaneous modernization, caused by different economic situation in every country, needs agile and adequate solutions to protect health and safety of employees. Objectives: To overview the methods of assessing physical workload with emphasis on the suitability for intralogistics tasks in the context of Industry 4.0, Logistics 4.0 and following demographical changes. Methods: A critical review of the literature currently available on this topic. Results: There are many methods adjusted to assess physical workload of intralogistics workers besides of the one dedicated them. Only a few of them are implemented in computer applications based on DHM. Several allow modeling different populations.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Notes

  1. 1.

    http://appsso.eurostat.ec.europa.eu/nui/show.do?dataset=migr_emi1ctz&lang=en.

  2. 2.

    http://appsso.eurostat.ec.europa.eu/nui/show.do?dataset=migr_imm1ctz&lang=en.

References

  1. International Federation of Robotics. https://ifr.org/ifr-press-releases/news/global-industrial-robot-sales-doubled-over-the-past-five-years

  2. International Federation of Robotics. https://ifr.org/ifr-press-releases/news/robot-density-rises-globally

  3. Maczewska, A., Polak-Sopinska, A., Wisniewski, Z., Krason, P.: The concept of teaching modeling and simulation of manufacturing systems. In: Goossens, R. (ed.) Advances in Social and Occupational Ergonomics, AHFE 2018. Advances in Intelligent Systems and Computing, vol. 792, pp. 87–96. Springer, Cham (2019)

    Google Scholar 

  4. Wrobel-Lachowska, M., Wisniewski, Z., Polak-Sopinska, A., Lachowski, R.: ICT in logistics as a challenge for mature workers. Knowledge management role in information society. In: Goossens, R. (ed.) Advances in Social & Occupational Ergonomics, AHFE 2017. Advances in Intelligent Systems and Computing, vol. 605, pp. 171–178. Springer, Cham (2018)

    Google Scholar 

  5. Polak-Sopinska, A., Wrobel-Lachowska, M., Wisniewski, Z., Jalmuzna, I.: Physical work intensity of in-plant milk run operator. Part I - guidelines for assessment. In: Karwowski, W., Trzcielinski, S., Mrugalska, B., Di Nicolantonio, M., Rossi, E. (eds.) Advances in Manufacturing, Production Management and Process Control, AHFE 2018. Advances in Intelligent Systems and Computing, vol. 793, pp. 66–76. Springer, Cham (2019)

    Google Scholar 

  6. Polak-Sopinska, A., Maczewska, A., Kalinowska, P.: Assessment of the usefulness of software applications for estimating human energy expenditure in workplace organization. The Malopolska School of Economics in Tarnów Research Papers Collection, vol. 40, no. 4, pp. 63–78 (2018)

    Google Scholar 

  7. Bartevyan, L.: Industry 4.0 – Summary report (2015)

    Google Scholar 

  8. Barreto, L., Amaral, A., Pereira, T.: Industry 4.0 implications in logistics: an overview. Procedia Manuf. 13, 1245–1252 (2017)

    Article  Google Scholar 

  9. Hermann, M., Pentek, T., Otto, B.: Design principles for Industrie 4.0 scenarios. In: 2016 49th Hawaii International Conference on System Sciences (HICSS), pp. 3928–3937. IEEE, Koloa (2016)

    Google Scholar 

  10. Galińska, B.: Logistics megatrends and their influence on supply chains, business logistics in modern management. In: Proceedings of the 18th International Scientific Conference, Faculty of Economics in Osijek, pp. 583–601. Osijek (2018)

    Google Scholar 

  11. Bauernhansl, T., ten Hompel, M., Vogel-Heuser, B.: Industrie 4.0 in Produktion, Automatisierung und Logistik: Anwendung Technologien Migration. Springer, Wiesbaden (2014)

    Google Scholar 

  12. Bielecki, M., Galińska, B.: Total logistics management concept and principles in manufacturing enterprise. In: Proceedings of International Scientific Conference Business Logistic in Modern Management Conference, pp. 93–107. Osijek (2017)

    Google Scholar 

  13. Botthof, A., Hartmann, E.A. (eds.): Zukunft der Arbeit in Industrie 4.0. Springer (2015)

    Google Scholar 

  14. Wrobel-Lachowska, M., Polak-Sopinska, A., Wisniewski, Z.: Challenges for logistics education in Industry 4.0. In: Nazir, S., Teperi, A.M., Polak-Sopińska, A. (eds.) Advances in Human Factors in Training, Education, and Learning Sciences, AHFE 2018. Advances in Intelligent Systems and Computing, vol. 785, pp. 329–336. Springer, Cham (2019)

    Google Scholar 

  15. Polak-Sopinska, A.: Physical work intensity of in-plant milk run operator. Part II – case study. In: Karwowski, W., Trzcielinski, S., Mrugalska, B., Di Nicolantonio, M., Rossi, E. (eds.) Advances in Manufacturing, Production Management and Process Control, AHFE 2018. Advances in Intelligent Systems and Computing, vol. 793, pp. 77–89. Springer, Cham (2019)

    Google Scholar 

  16. Rohrbach, T. (ed.): German Industry 4.0 Index. Study, Staufen AG and Staufen Digital Workx (2016)

    Google Scholar 

  17. Müller, J.M., Buliga, O., Voigt, K.-I.: Fortune favors the prepared: how SMEs approach business model innovations in Industry 4.0. Technol. Forecast. Soc. Change 132, 2–17 (2018)

    Article  Google Scholar 

  18. Sąsiadek, M., Basl, J.: Świadomość i poziom wdrożenia koncepcji Przemysł 4.0 w wybranych polskich i czeskich przedsiębiorstwach. In: Knosala, R. (ed.) Innowacje w zarządzaniu i inżynierii produkcji, pp. 189–198. Oficyna Wydawnicza Polskiego Towarzystwa Zarządzania Produkcją, Opole (2018)

    Google Scholar 

  19. Slusarczyk, B.: Industry 4.0 - are we ready? Polish J. Manag. Stud. 17(1), 232–248 (2018)

    Article  Google Scholar 

  20. Klitou, D., Conrads, J., Rasmussen, M.: Poland: Initiative for Polish Industry 4.0 - The Future Industry Platform. Report, European Commission (2018)

    Google Scholar 

  21. Raport o stanie sektora MSP w Polsce (2018). https://www.parp.gov.pl

  22. Demography report (2010). https://publications.europa.eu/

  23. World Population Prospects (2017). Revision. https://esa.un.org/

  24. Takala, E.P., et al.: Systematic evaluation of observational methods assessing biomechanical exposures at work. Scand. J. Work. Environ. Heal. 36(1), 3–24 (2010)

    Article  Google Scholar 

  25. Hand Activity TLV® 1 ACGIH® TLV® for Hand Activity. http://personal.health.usf.edu/

  26. TLVs and BEIs: Threshold Limit Values for Chemical Substances and Physical Agents and Biological Exposure Indices. https://www.nsc.org

  27. Assessment of repetitive tasks of the upper limbs (the ART tool). http://www.hse.gov.uk/

  28. Schaub, K., Caragnano, G., Britzke, B., Bruder, R.: The European assembly worksheet. Theor. Issues Ergon. Sci. 14(6), 616–639 (2013)

    Article  Google Scholar 

  29. Keyserling, W.M., Brouwer, M., Silverstein, B.A.: A checklist for evaluating ergonomic risk factors resulting from awkward postures of the legs, trunk and neck. Int. J. Ind. Ergon. 9, 283–301 (1992)

    Article  Google Scholar 

  30. Assessment of manual handling tasks based on key indicators. https://www.baua.de/

  31. Key indicator method for assessing physical workload during manual handling operations. https://www.baua.de/

  32. Handlungsanleitung zur Beurteilung der Arbeitsbedingungen beim Ziehen und Schieben von Lasten. https://lasi-info.com/

  33. Assessment of pulling and pushing based on key indicators. https://www.baua.de/

  34. Manual handling assessment charts (the MAC tool). http://www.hse.gov.uk/

  35. ManTRA. https://www.worksafe.qld.gov.au/

  36. Further risk assessment methods for Hazardous Manual Tasks. http://ergonomics.uq.edu.au/download/mantra2.pdf

  37. Manual Handling of Loads Lifting, Holding, Carrying: Guideline Manual Handling Assessment Tables (MAT). https://www.arbeitsinspektion.gv.at/

  38. Code of Practice for Manual Handling. https://worksafe.govt.nz/

  39. Waters, T.R., Putz-Anderson, V., Garg, A., Fine, L.J.: Revised NIOSH equation for the design and evaluation of manual lifting tasks. Ergonomics 36(7), 749–776 (1993)

    Article  Google Scholar 

  40. Occhipinti, E.: OCRA: a concise index for the assessment of exposure to repetitive movements of the upper limbs. Ergonomics 41(9), 1290–1311 (1998)

    Article  Google Scholar 

  41. Karhu, O., Kansi, P., Kuorinka, I.: Correcting working postures in industry: a practical method for analysis. Appl. Ergon. 8(4), 199–201 (1977)

    Article  Google Scholar 

  42. Buchholz, B., Paquet, V., Punnet, L., Lee, D., Moir, S.: PATH: a work sampling-based approach to ergonomic job analysis for construction and other non-repetitive work. Appl. Ergon. 27(3), 177–187 (1996)

    Article  Google Scholar 

  43. Kemmlert, K.: A method assigned for the identification of ergonomic hazards — PLIBEL. Appl. Ergon. 26(3), 199–211 (1995)

    Article  Google Scholar 

  44. Li, G., Buckle, P.: A practical method for the assessment of work-related musculoskeletal risks – Quick Exposure Check (QEC). In: Proceeding of the Human Factors and Ergonomics Society Annual Meeting, vol. 42, no. 19, pp. 1351–1355 (1998)

    Article  Google Scholar 

  45. Risk Assessment for Pushing and Pulling - RAPP tool. http://www.hse.gov.uk

  46. Hignett, S., McAtamney, L.: Rapid Entire Body Assessment (REBA). Appl. Ergon. 31(2), 201–205 (2000)

    Article  Google Scholar 

  47. McAtamney, L., Corlett, E.N.: RULA: a survey method for the investigation of world-related upper limb disorders. Appl. Ergon. 24(2), 91–99 (1993)

    Article  Google Scholar 

  48. Garg, A., Moore, J.S.: The strain index: a proposed method to analyze jobs for risk of distal upper extremity disorders. Am. Ind. Hyg. Assoc. J. 56(May), 443–458 (1995)

    Google Scholar 

  49. Garg, A., Moore, J.S., Kapellusch, J.: The strain index to analyze jobs for risk of distal upper extremity disorders: model validation. In: 2007 IEEE International Conference on Industrial Engineering and Engineering Management, pp. 497–499. IEEE, Singapore (2007)

    Google Scholar 

  50. Snook, S.H., Ciriello, V.M.: The design of manual handling tasks: revised tables of maximum acceptable weights and forces. Ergonomics 34(9), 1197–1213 (1991)

    Article  Google Scholar 

  51. Asadi, N.: A comparative assessment of manual load lifting using NIOSH equation and WISHA index methods in industrial workers of Shiraz City. J. Heal. Sci. Surveill. Syst. 3(1), 1–5 (2015)

    MathSciNet  Google Scholar 

  52. A Step-by-Step Guide to the WISHA Lifting Calculator. https://ergo-plus.com/wisha-lifting-calculator-guide/

  53. IfM Chemnitz: Dynamicus Tools. https://www.ifm-chemnitz.de/en/products/human-machine-interaction/dynamicus-tools/

  54. 3D Design Engineering Software - Dassault Systèmes®. https://www.3ds.com

  55. ema - Human Simulation, 3D Production Planning and Virtual Ergonomics with ema Software. https://www.imk-ema.com/ema_homepage.html

  56. Fritzsche, L., Jendrusch, R., Leidholdt, W., Bauer, S., Jäckel, T., Pirger, A.: Introducing ema (Editor for Manual Work Activities) – a new tool for enhancing accuracy and efficiency of human simulations in digital production planning. In: Duffy, V.G. (ed.) Digital Uman Modeling, ICDHM 2011. LNCS, vol. 6777, pp. 272–281. Springer, Heidelberg (2011)

    Chapter  Google Scholar 

  57. Jack. https://www.plm.automation.siemens.com

  58. Chiang, J., Stephens, A., Potvin, J.: Retooling Jack’s static strength prediction tool. SAE Tech. Pap. Ser. 1, April (2016)

    Google Scholar 

  59. HS Group - Products Mobility - Comfort and safety in the green zone. https://www.human-solutions.com

  60. Virtual and Augmented Environments and Realistic User Interactions To achieve Embedded Accessibility DesignS. https://cordis.europa.eu/project/rcn/93725/en

  61. 3DSSPP Software Center for Ergonomics. https://c4e.engin.umich.edu

  62. 3D Static Strength Prediction Program Version 7.0.0 User’s Manual. https://c4e.engin.umich.edu/

  63. Polak-Sopinska, A.: Incorporating human factors in in-plant milk run system planning models. In: Ahram, T., Karwowski, W., Taiar, R. (eds.) Human Systems Engineering and Design, IHSED 2018. Advances in Intelligent Systems and Computing, vol. 876, pp. 160–166. Springer, Cham (2019)

    Google Scholar 

  64. Fišerová, S.: Methods of cognitive ergonomics in assessment of psychosocial risks in work systems. Probl. Profesjologii 1, 181–197 (2013)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Aleksandra Polak-Sopinska .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Maczewska, A., Polak-Sopinska, A., Wisniewski, Z. (2020). Computer-Aided Occupational Risk Assessment of Physical Workload in the Logistics 4.0. In: Kantola, J., Nazir, S. (eds) Advances in Human Factors, Business Management and Leadership. AHFE 2019. Advances in Intelligent Systems and Computing, vol 961. Springer, Cham. https://doi.org/10.1007/978-3-030-20154-8_35

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-20154-8_35

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-20153-1

  • Online ISBN: 978-3-030-20154-8

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics