Skip to main content

How to Make Maintenance Processes More Efficient Using Lean Tools?

  • Conference paper
  • First Online:
Advances in Social & Occupational Ergonomics (AHFE 2017)

Part of the book series: Advances in Intelligent Systems and Computing ((AISC,volume 605))

Included in the following conference series:

Abstract

This paper discusses the combined issues of lean thinking and maintenance in particular performance indicators to identify the impact of lean thinking within maintenance. Specific attention focuses on the contribution of lean thinking within an organization, the need for maintenance to align itself with the business objectives of the organization, and the need for performance measures to inform of improvement within the organization, and maintenance in particular, through lean tools and activities.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Pakdil, F., Leonard, K.M.: Criteria for a lean organization: development of a lean assessment tool. Int. J. Prod. Res. 52(15), 4587–4607 (2014)

    Article  Google Scholar 

  2. Burduk, A., Musiał, K.: Optimization of chosen transport task by using generic algorithms. In: Conference on Computer Information Systems and Industrial Management (CISIM). LNCS, vol. 9842, pp. 197–205 (2016)

    Google Scholar 

  3. Dostatni, E., Diakun, J., Grajewski, D., et al.: Multi-agent system to support decision-making process in design for recycling. Soft Comput. 20(11), 4347–4361 (2016)

    Article  Google Scholar 

  4. Kłosowski, G., Gola, A.: Risk-based estimation of manufacturing order costs with artificial intelligence. In: Ganzha, M., Maciaszek, L., Paprzycki, M. (eds.) Proceedings of the 206 Federated Conference on Computer Science and Information Systems (FEDCSIS), pp. 729–732. IEEE (2016)

    Google Scholar 

  5. Lewandowska, A., Więcek-Janka, E.: European version of a balanced scorecard in family enterprises (own research). In: 3rd International Conference on Management Science and Management Innovation (MSMI 2016), pp. 219–223. Atlantis Press (2016)

    Google Scholar 

  6. Kałkowska, J.: Information and communication technologies supporting fuzzy knowledge management. In: Schlick, Ch., Trzcieliński, S. (eds.) Advances in Ergonomics of Manufacturing: Managing the Enterprise of the Future, Proceedings of the AHFE 2016 International Conference on Human Aspects of Advanced Manufacturing, Walt Disney World®, Florida, USA, pp. 363–374. Springer International, 27–31 July 2016

    Google Scholar 

  7. Gabryelewicz, I., Sadłowska-Wrzesińska, J., Kowal, E.: Evaluation of safety climate level in a production facility. In: Procedia Manufacturing: 6th International Conference on Applied Human Factors and Ergonomics (AHFE 2015) and the Affiliated Conferences, AHFE 2015. Procedia Manufacturing, vol. 3, pp. 6211–6218. Elsevier B.V. (2015)

    Google Scholar 

  8. Burduk, A.: Assessment of risk in a production system with the use of the FMEA analysis and linguistic variables. In: Hybrid Artificial Intelligent Systems: 7th International Conference, HAIS 2012. LNCS, vol. 7209, pp. 250–258 (2012)

    Google Scholar 

  9. Włodarkiewicz-Klimek, H.: The analysis and assessment of the degree adaptation of human capital in polish enterprises’ to the knowledge-based economy requirements. In: IFKAD 2015 – 10th International Forum on Knowledge Asset Dynamics, Culture, Innovation end Entrepreneurship: Connecting the Knowledge Dots, pp. 143–154 (2015)

    Google Scholar 

  10. Krenczyk, D., Skolud, B.: Transient states of cyclic production planning and control. Appl. Mech. Mater. 657, 961–965 (2014)

    Article  Google Scholar 

  11. Fraser, K.: Facilities management: the strategic selection of a maintenance system. J. Facil. Manag. 12, 18–37 (2014)

    Article  Google Scholar 

  12. Mazurkiewicz, D.: Maintenance of belt conveyors using an expert system based on fuzzy logic. Arch. Civ. Mech. Eng. 15(2), 412–418 (2015)

    Article  Google Scholar 

  13. Pinjala, S.K., Pintelon, L., Vereecke, A.: An empirical investigation on the relationship between business and maintenance strategies. J. Prod. Econ. 104, 214–229 (2006)

    Article  Google Scholar 

  14. Loska, A.: Scenario modeling exploitation decision-making process in technical network systems. Eksploatacja I Niezawodnosc – Maintenance Reliab. 19(2), 268–278 (2017)

    Article  Google Scholar 

  15. Shah, R., Ward, P.T.: Defining and developing measures of lean production. J. Oper. Manag. 25(4), 785–805 (2007)

    Article  Google Scholar 

  16. Womack, J.P., Jones, D.T.: Lean Thinking: Banish Waste and Create Wealth in Your Corporation. Simon & Schuster, New York (1996)

    Google Scholar 

  17. Shah, R., Ward, P.T.: Lean manufacturing: context, practice bundles, and performance. J. Oper. Manag. 21, 129–149 (2003)

    Article  Google Scholar 

  18. Ohno, T.: Toyota Production System: Beyond Large Scale Production. Productivity Press, Portland (1988)

    Google Scholar 

  19. Antosz, K., Stadnicka, D.: The results of the study concerning the identification of the activities realized in the management of the technical infrastructure in large enterprises. Eksploatacja I Niezawodnosc - Maintenance Reliab. 16(1), 112–119 (2014)

    Google Scholar 

  20. Sullivan, W.G., McDonald, T.N., Van Aken, E.M.: Equipment replacement decisions and lean manufacturing. Robot. Comput. Integr. Manuf. 18, 255–265 (2002)

    Article  Google Scholar 

  21. Zwas, A.: Lean manufacturing techniques in bus and rail maintenance: study at Chicago transit authority in Illinois. J. Transp. Res. Board 1986, 54–58 (2006)

    Article  Google Scholar 

  22. Kujawińska, A., Vogt, K., Hamrol, A.: The role of human motivation in quality inspection of production processes. Advances in Intelligent Systems and Computing, vol. 490, pp. 569–579 (2016). HAAMAHA

    Google Scholar 

  23. Baluch, N., Abdullah, C.S., Mohtar, S.: TPM and LEAN Maintenance - a critical review. Interdisc. J. Contemp. Res. Bus. 4(2), 850–857 (2012)

    Google Scholar 

  24. Antosz, K., Ratnayake, Chandima, R.R.M.: Machinery classification and prioritization: empirical models and AHP based approach for effective preventive maintenance. In: IEEE International Conference on Industrial Engineering and Engineering Management (IEEM), Bali, Indonesia, pp. 1380–1386, 4–7 December 2016

    Google Scholar 

  25. Khairy, A., Kobbacy, H., Prabhakar Murthy, D.N.: Complex System Maintenance Handbook. Springer Series in Reliability Engineering. Springer, London (2008)

    MATH  Google Scholar 

  26. Márquez, A.C., Gupta, J.N.D.: Contemporary maintenance management: process, framework and supporting pillars. Omega 34, 313–326 (2006)

    Article  Google Scholar 

  27. Kans, M.: On the utilization of information technology for the management of profitable maintenance (Ph.D. Dissertation) Sweden, p. 23. Växjö University Press, Acta Wexionensia (2008). http://www.diva-portal.org/smash/get/diva2:205901/FULLTEXT01.pdf

  28. Labib, A.: A decision analysis model for maintenance policy selection using a CMMS. J. Qual. Maintenance Eng. 10(3), 191–202 (2004)

    Article  Google Scholar 

  29. Hogan, J., Hardiman, F., Daragh Naughton, M.: Asset management: a review of contemporary & individualised strategies. In: Proceedings of the World Congress on Engineering, vol. I, WCE London, U.K. (2011). http://www.iaeng.org/publication/WCE2011/WCE2011_pp545–549.pdf

  30. Levitt, J.: Lean Maintenance. Elsevier Butterworth-Heinemann (2008)

    Google Scholar 

  31. Smith, R.: What is Lean maintenance? Elements that need to be in place for success. Maintenance Technol. Mag. 17, 15–21 (2004). http://www.mt-online.com/article/1004smith. Accessed 28 Apr 2016

    Google Scholar 

  32. Mostafa, S., Dumrak, J., Soltan, H.: Lean maintenance roadmap. In: 2nd International Materials, Industrial, and Manufacturing Engineering Conference, MIMEC 2015. Procedia Manufacturing, vol. 2, Bali, Indonesia, pp. 434–444, 4–6 February 2015

    Google Scholar 

  33. Waszkowski, R., Nowicki, T., Saniuk, A.: Human-computer interaction in sanitary inspection simulation exercises. In: Soares, M., Falcão, C., Ahram, T. (eds.) Advances in Ergonomics Modeling, Usability & Special Populations: Proceedings of the AHFE 2016 International Conference on Ergonomics Modeling, Usability & Special Populations, Walt Disney World®, Florida, USA, pp. 245–254, 27–31 July 2016

    Google Scholar 

  34. Pogačnik, B., Tavčar, J., Duhovnik, J.: Application of lean methods into aircraft maintenance processes. In: Curran, R., et al. (eds.) Transdisciplinary Lifecycle Analysis of Systems, pp. 259–268. IOS Press (2015)

    Google Scholar 

  35. Gupta, S., Jain, S.K.: A literature review of lean manufacturing. Int. J. Manag. Sci. Eng. Manag. 8(4), 241–249 (2013)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Anna Saniuk .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2018 Springer International Publishing AG

About this paper

Cite this paper

Jasiulewicz-Kaczmarek, M., Saniuk, A. (2018). How to Make Maintenance Processes More Efficient Using Lean Tools?. In: Goossens, R. (eds) Advances in Social & Occupational Ergonomics. AHFE 2017. Advances in Intelligent Systems and Computing, vol 605. Springer, Cham. https://doi.org/10.1007/978-3-319-60828-0_2

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-60828-0_2

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-60827-3

  • Online ISBN: 978-3-319-60828-0

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics