Abstract
The paper shows the implementation maintenance plan in a production enterprise. It discusses the implementation of its particular tasks - what was implemented and what were the effects on output indicators such as availability, waste and efficiency. It presents the implemented tools in the company to support prevention policy such as yellow cards (which were used to report machine problems), inspection standards, or failure cards. The analysis of them provides a valuable source of information which problems have to be eliminated. In the paper, the authors also present how the approach to preventive maintenance has changed among the company’s employees - particularly in the department of maintenance and production in the course of six years.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Ahuja, I.P.S., Khamba, J.S.: Total productive maintenance: literature review and directions. Int. J. Qual. Reliab. Manag. 25(7), 709–756 (2008)
Al-Najjar, B., Alsyouf, I.: Selecting the most efficient maintenance approach using fuzzy multiple criteria decision making. Int. J. Prod. Econ. 84(1), 85–100 (2003)
Grzybowska, K., Gajdzik, B.: Optimisation of equipment setup processes in enterprises. J. Metal. 51(4), 563–566 (2012)
Mrugalska, B., Wyrwicka, M.K., Zasada, B.: Human-automation manufacturing industry system: current trends and practice. In: Rebelo, F., Soares, M. (eds.) Advances in Ergonomics in Design, Advances in Intelligent Systems and Computing, vol. 485, pp. 137–146 (2016)
Waeyenbergh, G., Pintelon, L.: A framework for maintenance concept development. Int. J. Prod. Econ. 77(3), 299–313 (2002)
Pan, E.S., Liao, W.Z., Xi, L.F.: Single-machine-based production scheduling model integrated preventive maintenance planning. Int. J. Adv. Manuf. Technol. 50, 365–375 (2010)
Adebimpe, O.A., Oladokun, V.O., Charles-Owaba, O.E.: Preventive maintenance interval prediction: a spare parts inventory cost and lost earning based model. Eng. Technol. Appl. Sci. Res. 5(3), 811–817 (2015)
Jin, X., Siegel, D., Weiss, B.A., Gamel, E., Wang, W., Lee, J., Ni, J.: The present status and future growth of maintenance in US manufacturing: results from a pilot survey. Manuf. Rev. (Les Ulis) 3, 10 (2016)
Mobley, R.K.: An Introduction to Predictive Maintenance. Van Nostrand Reinhold, New York (1990)
Parida, A., Kumar, U.: Maintenance productivity and performance measurement. In: Ben-Daya, M., Duffuaa, S., Raouf, A., Knezevic, J., Ait-Kadi, D. (eds.) Handbook of Maintenance Management and Engineering. Springer, London (2009)
Pintelon, L., Herz, A.P.: Maintenance: an evolutionary perspective. In: Kobbacy, K.H.M.D.P., Murthy, P.H. (eds.) Complex System Maintenance Handbook, pp. 21–48. Springer, London (2008)
Taher, A., Lazakis, I., Turan, O.: Integration of business and technical aspects of reliability and maintenance. In: Proceedings of ICMT2014, Glasgow, UK, 7th–9th July 2014. https://strathprints.strath.ac.uk/49020/1/AT_ICMT2014_v3.pdf
Agustiady, T.K., Cudney, E.A.: Total Productive Maintenance: Strategies and Implementation Guide. CRC Press/Taylor & Francis Group, Boca Raton (2015)
Nakajima, S.: Introduction to Total Productive Maintenance (TPM). Productivity Press, Cambridge (1988)
Chan, F.T.S., Lau, H.C.W., Ip, R.W.L., Chan, H.K., Kong, S.: Implementation of total productive maintenance: a case study. Int. J. Prod. Econ. 95(1), 71–94 (2005)
Al-Turki, U.M., Ayar, T., Yibas, B.S., Sahin, A.Z.: Maintenance in manufacturing environment: an overview. In: Al-Turki, U.M., Ayar, T., Yibas, B.S., Sahin, A.Z (eds.) Integrated Maintenance Planning in Manufacturing Systems, Springer Briefs in Applied Science and Technology: Manufacturing and Surface Engineering, pp. 1–20 (2014)
Miyake, D.I., Enkawa, T.: Matching the promotion of total quality control and total productive maintenance: an emerging pattern for the nurturing of well-balanced manufacturers. Total Qual. Manag. 10(2), 243–269 (1999)
Kasemsap, K.: The role of lean production on organizational performance. In: Modrák, V., Semanco, P. (eds.) Handbook of Research on Design and Management of Lean Production Systems, pp. 358–388. IGI Global, Hershey (2014)
SKF Reliability Systems, Methodology SRCM: Compliant with SAE JA 1011 Standard, SKF Aptitude Exchange (2008)
Moubray, J.: Reliablity-Centred Maintenance. Butterworth-Heinemann, Oxford (1991)
Peters, R.W.: Defining maintenance strategies for critical equipment with reliability-centered maintenance (RCM). In: Reliable Maintenance Planning, Estimating, and Scheduling, pp. 145–155. Elsevier/Gulf Professional Publishing, Amsterdam (2015)
Mungani, D.S., Visser, J.K.: Maintenance approaches for different production methods. S. Afr. J. Ind. Eng. 24(3), 1–13 (2013)
Kelly, A.: Strategic Maintenance Planning. Elsevier/Butterworth-Heinemann, Oxford (2006)
Kelly, A.: Maintenance Systems and Documentation. Elsevier/Butterworth-Heinemann, Oxford (2006)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer International Publishing AG, part of Springer Nature
About this paper
Cite this paper
Mrugalska, B., Zasada, B., Wyrwicka, M.K. (2019). Preventive Approach to Machinery and Equipment Maintenance in Manufacturing Companies. In: Karwowski, W., Trzcielinski, S., Mrugalska, B., Di Nicolantonio, M., Rossi, E. (eds) Advances in Manufacturing, Production Management and Process Control. AHFE 2018. Advances in Intelligent Systems and Computing, vol 793. Springer, Cham. https://doi.org/10.1007/978-3-319-94196-7_50
Download citation
DOI: https://doi.org/10.1007/978-3-319-94196-7_50
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-94195-0
Online ISBN: 978-3-319-94196-7
eBook Packages: EngineeringEngineering (R0)